Waterjet Cutting The Right Choice For Your Next Metal Fabrication Project

Waterjet cutting is versatile tool businesses are turning to for outstanding products. Companies can use a high-pressure water stream to cut through many materials without heating them. Although this process has been used for decades, modern technology has given manufacturers many more options. It can save you a lot of money, as you don’t have to pay for any thermal distortions in machine parts. Waterjet cutting places less stress on the manufactured products and the machines that produce them. Waterjet cutting can provide the results you want. However, finding the best waterjet for sale to your metal fabrication industry will ensure maximum results with ROI.

How Does Waterjet Cutting Work?

Waterjet Cutting has become a popular method for many projects, and it is more precise than other cutting methods and produces cleaner results. 

Waterjet cutting history began in 1850 to extract materials from coal mines in New Zealand and Russia. Coal miners from California later adapted this hydraulic mining technique to locate the gold hidden beneath rocks. Steam power enabled water to reach 800 psi at this point.

High-velocity cutting can cut almost any material. Pure water is best for cutting soft fabrics, and abrasive wateriest works best for cutting more rigid materials. Abrasive cutting techniques use garnet as the abrasive, and this increases the cutting speed by increasing the pressure in the stream.

The abrasive jet stream moves across the material following the control system's measurements. The optimal movement speed depends on many factors, such as the material, the shape and type of abrasive, and the water pressure.

Waterjet is helpful for a variety of industries.

Waterjet machines are versatile and can be used in a variety of industries. Here are some sectors that can benefit from waterjet cutting.

• Aerospace: We have created parts for aerospace and machined lots of aluminium on a water jet. Wateriest can also machine exotic metals such as Inconel(r), Hastelloy and titanium, which are all vital for the aerospace industry.
• Manufacturing: Waterjets are often used to create parts for products and features used on machines.
• Automotive: The wateriest can help with prototyping, production parts for automobiles, and the tooling needed for making them.

Waterjets are great for these applications because they can be spun around in single-piece production.

Reasons to Choose Waterjet Cutting Machine for Fabrication Industry?

Waterjet cutting has become a popular method for many tasks over the years. Waterjet cutting produces better results than other methods and is more precise, and it also has lower costs and avoids disadvantages other procedures have, like thermal distortion and rough edges. 

This blog will help you decide if waterjet cutting would be the right choice for your next fabrication project. We will discuss the basics of waterjet cutting and its most important uses and primary benefits.

There are no chemicals or heat involved

It is a cold-cutting procedure because it uses only water and granite to erode the material. The water stream quickly cools any heat generated during the erosion process, reducing the need for secondary processing, such as distortion and bending.

Because it does not emit smoke or vapour, it is safer for both operators and the environment. Any dust particles resulting from erosion are contained in the water and removed afterwards.

There are no material restrictions

Waterjet cutting can cut virtually any material, including composites, metals, plastics, glass, rubber, metals, rock, ceramics, rubber, and stone. Waterjet cutting machines can be equipped with a granular abrasive to make quality cuts on materials up to 200mm thick. A waterjet can cut any metals.

Waterjets are friendly to the environment.

Waterjets produce very little harmful waste. This helps to reduce waste disposal costs.

Waterjets use less water than you believe because water is recycled in closed-loop systems, and most wastewater can be filtered and disposed of down the drain.

It is sporadic for fixturing

Some CNC machines can take hours to calibrate and set up, while others require complex fixturing. The water jet requires very little faltering, and it can be up and running in minutes instead of hours.

You don’t need any clamps or weights for brackets to hold the material in place, no matter how small the job is. After setting zeroes, it’s just a matter of loading a program. A skilled operator can complete this process in minutes and save you money.

Cold Cutting Like There’s No Tomorrow

Unlike other cutting methods, waterjet cutting is cold, and it generates very little heat on the parts being cut. This is a tremendous advantage when making a product that doesn’t suffer from heat-affected zones.

HAZ refers to an area where high temperatures distort the base material, which can lead to chemical and structural changes, often resulting in brightly coloured areas around this area. HAZ can damage parts and cause distortion, leading to a flawed cut that will require secondary work.

Water jet cutting is a cold process, and it does not heat the material, so there are no heat-affected areas or thermal distortion.

Final words

Modern manufacturers want to save money on raw materials. Waterjet cutting is the best choice for creating a unique product sample or implementing a complex production process. Profusion can meet all of your fabrication needs, whether you’re looking for versatility or quality.